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Japanesefirmshaveachievedthehighestlevelsofmanufacturingefficiencyintheworldautomobileindustry。SomeobserversofJapanhaveassumedthatJapanesefirmsusethesamemanufacturingequipmentandtechniquesasUnitedStatesfirmsbuthavebenefitedfromtheuniquecharacteristicsofJapaneseemployeesandtheJapaneseculture。However,ifthisweretrue,thenonewouldexpectJapaneseautoplantsintheUnitedStatestoperformnobetterthanfactoriesrunbyUnitedStatescompanies。Thisisnotthecase。Japanese-runautomobileplantslocatedintheUnitedStatesandstaffedbylocalworkershavedemonstratedhigherlevelsofproductivitywhencomparedwithfactoriesownedbyUnitedStatescompanies。
OtherobserverslinkhighJapaneseproductivitytohigherlevelsofcapitalinvestmentperworker。Butahistoricalperspectiveleadstoadifferentconclusion。WhenthetwotopJapaneseautomobilemakersmatchedandthendoubledUnitedStatesproductivitylevelsinthemid-sixties,capitalinvestmentperemployeewascomparabletothatofUnitedStatesfirms。Furthermore,bythelateseventies,theamountoffixedassetsrequiredtoproduceonevehiclewasroughlyequivalentinJapanandintheUnitedStates。SincecapitalinvestmentwasnothigherinJapan,ithadtobeotherfactorsthatledtohigherproductivity。
AmorefruitfulexplanationmayliewithJapaneseproductiontechniques。Japaneseautomobileproducersdidnotsimplyimplementconventionalprocessesmoreeffectively,theymadecriticalchangeinUnitedStatesprocedures。Forinstance,themass-productionphilosophyofUnitedStatesautomakersencouragedtheproductionofhugelotsofcarsinordertoutilizefullyexpensive,component-specificequipmentandtooccupyfullyworkerswhohavebeentrainedtoexecuteoneoperationefficiently。Japaneseautomakerschosetomakesmall-lotproductionfeasiblebyintroducingseveraldeparturesfromUnitedStatespractices,includingtheuseofflexibleequipmentthatcouldbealteredeasilytodoseveraldifferentproductiontasksandthetrainingofworkersinmultiplejobs。Automakerscouldscheduletheproductionofdifferentcomponentsormodelsonsinglemachines,therebyeliminatingtheneedtostorethesparestocksofextracomponentsthatresultwhenspecializedequipmentandworkersarekeptconstantlyactive。
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46。一些日本观察家认为,尽管日本公司使用与美国公司一样的制造设备和工艺方法,但却由于日本雇员和日本文化的独有特征而受益匪浅。
47。设在美国并雇用当地工人的由日本人开办的汽车厂,与美国公司拥有的汽车厂相比,其生产效率要高得多。
48。20世纪60年代中期,两家最大的日本汽车制造商开始与美国的生产效率并驾齐驱,而后来则为美国生产效率的两倍,而每位员工计算的资金投入却与美国不相上下。
49。例如,美国汽车制造商的规模生产的经营方针鼓励大量生产汽车,以便充分利用价格昂贵的零件专用设备并使受过培训、高效操作某一生产程序的工人不停的干活。
50。汽车工人能够在一台机器上安排生产不同零件或不同型号的部件,这样就不必额外储存部件作为备用件,而当专用设备和专业工人不停的工作时,就必须有这种备用件的储存。